The SMRI-NIRS technology: development, validation and benefit

The Sugar Milling Research Institute NPC (SMRI) has developed a simple to use near-infrared spectroscopy (NIRS) transmission-based analysis method as an alternative to conventional methods for analysis of sugarcane factory stream samples. The technology provides rapid, simultaneous analysis of refractometric dry substance (rds), polarimetric sugar, sucrose, glucose, fructose, conductivity ash contents as well as colour and pH for all streams and additionally, dry solids for final molasses and eliminates the need for sample clarification chemicals. The analyte prediction equations were developed using conventional results of samples from 14 South African factories, analysed at SMRI using SANAS/ISO17025 accredited test methods, and NIRS scans of the same samples using up to 16 different NIRS instruments. The NIRS analyte prediction equations were validated against more than 1,500 independent factory samples that had been analysed by conventional methods of analysis, including samples from factories outside South Africa. The reproducibility of the NIRS results were equivalent to existing conventional analysis reproducibility values (juice and final molasses) and previously undocumented values determined for this study for conventional raw house analysis methods. Correlation coefficients of greater than 0.97 were recorded for all major analytes and greater than 0.9 for minor analytes when predicted results were compared against conventional results. A maintenance protocol was also developed to ensure that the prediction equations remain robust and can account for sample matrix variations that can occur from season to season. The SMRI-NIRS technology was installed at all 14 South African factories and found to be robust and give equivalent results to conventional methods of analysis.